ONES SYSTEM provides comprehensive engineering services for integrating Industrial IoT (IIoT) systems into industrial applications, enabling manufacturers to connect machines, automation systems, and production equipment for real-time monitoring and data collection. By transforming machine data into actionable information through dashboards, notifications, and remote monitoring, ONES SYSTEM helps manufacturers improve operational visibility, reduce machine downtime, optimize energy usage, enhance preventive maintenance, and increase overall production efficiency.
Case Application:
Production Monitoring System in Seremban
When a leading automotive manufacturer in Seremban needed a smarter way to monitor and optimize their production lines, they turned to ONES SYSTEM for a solution. With increasing need to improve efficiency and ensure consistent product quality, real-time production visibility is no longer a luxury — it’s a necessity.
ONES SYSTEM designed a custom production monitoring system for the factory, powered by the AWAN IoT engine, tailored to the unique demands of high-speed automotive manufacturing. Drawing on ONES SYSTEM expertise in industrial automation, data integration, and smart factory solutions, the production monitoring system delivers actionable insights, enhances operational control, and drives measurable improvements.
When a leading automotive manufacturer in Seremban needed a smarter way to monitor and optimize their production lines, they turned to ONES SYSTEM for a solution. With increasing need to improve efficiency and ensure consistent product quality, real-time production visibility is no longer a luxury — it’s a necessity.
ONES SYSTEM designed a custom production monitoring system for the factory, powered by the AWAN IoT engine, tailored to the unique demands of high-speed automotive manufacturing. Drawing on ONES SYSTEM expertise in industrial automation, data integration, and smart factory solutions, the production monitoring system delivers actionable insights, enhances operational control, and drives measurable improvements.
Now the production team can monitor the status and performance of the entire factory production in real time, using the data to indicate the difference between target and actual performance and to keep track of historical data to plan future production schedule. Data such as cycle time, downtime and production count per shift is used to measure OEE for every product during every shift. This is instrumental for production team to fine tune process parameters and to manage workforce.
Customizable and configurable machine layout dashboard is designed for the team to optimize their shop floor by tracking and adjusting the physical arrangement of equipment, workstations, and workflow paths in real-time. Unlike other off-the-shelf monitoring tools, this system is fully adaptable to the specific operational setup, production goals, and facility constraints of the end users.
Now the production team can monitor the status and performance of the entire factory production in real time, using the data to indicate the difference between target and actual performance and to keep track of historical data to plan future production schedule. Data such as cycle time, downtime and production count per shift is used to measure OEE for every product during every shift. This is instrumental for production team to fine tune process parameters and to manage workforce.
Customizable and configurable machine layout dashboard is designed for the team to optimize their shop floor by tracking and adjusting the physical arrangement of equipment, workstations, and workflow paths in real-time. Unlike other off-the-shelf monitoring tools, this system is fully adaptable to the specific operational setup, production goals, and facility constraints of the end users.
The system also incorporated production shift monitoring where product model and shift time can be set up and configured according to production plan. Daily and weekly reports are generated to evaluate the overall performance of shifts and production lines. These reports can highlight trends, peak production hours, and potential areas for improvement in both shift timing and model-specific production. Through this feature, employee performance and optimize workforce scheduling to ensure the right number of operators are allocated based on shift timings and production volume. This helps in reducing labor inefficiencies while maximizing output.
The system also incorporated production shift monitoring where product model and shift time can be set up and configured according to production plan. Daily and weekly reports are generated to evaluate the overall performance of shifts and production lines. These reports can highlight trends, peak production hours, and potential areas for improvement in both shift timing and model-specific production. Through this feature, employee performance and optimize workforce scheduling to ensure the right number of operators are allocated based on shift timings and production volume. This helps in reducing labor inefficiencies while maximizing output.